Custom Hats

Custom Hats and Caps

A hat is often the first piece of merch people buy and the one they wear most. We make custom dad hats, snapbacks, trucker caps and fitted caps from 20 pieces per style, embroidered or patched with your design.

Clothing brands, breweries, restaurants, golf clubs, teams and companies use our hats for retail and giveaways.

Styles and Fabrics

• Dad hats: unstructured cotton twill with a curved brim.
• Snapbacks: structured, flat or curved brim.
• Trucker caps: foam or cotton front with mesh back.
• Closures: snap, strap and buckle, or fitted.

Decoration

Flat and 3D puff embroidery, woven and leather patches, PVC patches and printed designs. Side and back embroidery, custom under-brim prints and branded straps add detail.

Ship Them Right

Hats crush easily in envelopes. Our custom hat mailer boxes keep crowns in shape and arrive looking great. See also beanies for winter.

Who Orders Custom Hats

Clothing brands, breweries and restaurants, golf and country clubs, outdoor brands, sports teams and companies ordering event and trade show merch. Hats are one of the best-selling merch items because one size fits most.

Fit and Quality

Adjustable snap, strap and buckle closures fit most heads; fitted caps come in sizes. We use dense embroidery that holds detail on curved fronts and stitch patches securely. Every hat is checked for crown shape, brim curve and stitching.

Questions Customers Ask

Structured or unstructured?

Structured caps hold a tall front; unstructured dad hats are softer and more casual.

Can I put a design under the brim?

Yes. Under-brim prints are a fun hidden detail.

Can you make fitted caps?

Yes. Fitted caps are made in sizes.

How Ordering Works

Tell us the style, fabric, colors, decoration and quantity on the quote form. Our minimum for hats is 20 pieces per style, with sizes mixed. We reply with a free mock-up and your price, and once you approve the mock-up we cut, sew and decorate your order, sending a progress update every week. Ask for a sample first if you want to check fit and fabric before bulk production.

Browse more headwear & socks, the full custom apparel range, or use the apparel quote form for multi-style orders.

Retail-Ready Finishing

Finish the order like a retail brand: add woven neck labels, printed hang tags and poly bags, then ship everything in custom branded mailer boxes printed to match. As a packaging company first, we handle the clothing and the box in one order, with one proof and one delivery.