| Box Style | Self-Locking Mailer Box (Roll End Tuck Front - RETF) |
|---|---|
| Material Options | Kraft Corrugated, White Corrugated, E-Flute, B-Flute, Rigid Stock (Premium) |
| Flute Types | E-Flute (1.5mm), B-Flute (3mm), Custom Flute on Request |
| Stock Thickness | 16pt – 28pt (depending on material selection) |
| Printing Options | Offset Printing, Digital Printing, Flexographic Printing |
| Color Options | CMYK (4 Color Process), Pantone (PMS), Inside & Outside Printing Available |
| Finishing Options | Matte Lamination, Gloss Lamination, Soft-Touch Lamination, AQ Coating |
| Add-Ons | Spot UV, Foil Stamping (Gold/Silver), Embossing, Debossing, Custom Inserts |
| Sizes | Custom Sizes Available (Length × Width × Depth) |
| Minimum Order Quantity | Low MOQ Available |
| Turnaround Time | 8–12 Business Days (Rush Available) |
| Shipping | Flat Packed, Free Shipping Available |
| Eco-Friendly | Recyclable & Biodegradable Options Available |
Custom mailer tubes are used for shipping and storing rolled items such as posters, documents, artwork, and blueprints. These tubes provide a round structure that helps prevent bending or folding during transit. They are available in different lengths and diameters to match specific product sizes. Businesses often use custom mailer tubes for mailing printed materials that need to stay flat and protected. Options for end closures and thickness levels allow better control over packaging based on shipping needs. Custom mailer tubes are commonly used by printing companies, retailers, and offices handling document delivery.
Custom mailer tubes are widely used when flat materials need to be shipped without folding. Items like posters, architectural drawings, banners, and large-format prints require a packaging format that keeps their original shape intact. A tube structure allows these materials to be rolled and placed inside without creating creases, which is why many businesses rely on this type of packaging for document and print distribution.
Unlike standard boxes, tubes are designed for long, narrow items. Their shape reduces the risk of corner damage and makes handling easier during shipping. Custom mailer tubes are produced in sizes that match the length and diameter required for specific contents, making them suitable for both small-scale and bulk shipments.
Mailer tubes are not limited to one industry. They are used across different sectors where printed or rolled materials need to be shipped safely. Some common applications include:
These products often require protection from folding, moisture exposure, and handling pressure. A properly sized tube helps reduce these risks by keeping the material tightly rolled and enclosed.
The structure of custom mailer tubes is based on a cylindrical form, which distributes pressure evenly across the surface. This helps prevent crushing during transit. The ends of the tube are sealed with closures that keep the contents secure inside.
Common closure types include:
The choice of closure depends on how often the tube will be opened and the level of protection required. For reusable applications, removable caps are often preferred.
Custom mailer tubes are made according to the size of the items being shipped. Both the length and diameter are important factors when determining the correct tube dimensions.
Key sizing considerations include:
Using the right size helps prevent unnecessary movement inside the tube. It also ensures that the material can be inserted and removed without difficulty.
The material used for custom mailer tubes plays a key role in how they perform during shipping. Most tubes are made from paperboard or kraft-based materials, which provide a balance between strength and weight.
Material options may include:
Wall thickness can be adjusted depending on the level of protection needed. Thicker walls are often used for long-distance shipping or when the contents are more sensitive to pressure.
Custom mailer tubes can include printed elements based on business requirements. While many tubes are left plain, some companies add basic printing for identification or branding purposes.
Printing options may include:
Printing is usually kept simple due to the curved surface of the tube. Labels and stickers are also commonly used as an alternative to direct printing.
When ordering custom mailer tubes, businesses typically begin by defining the size and type of items they need to ship. This helps determine the correct tube dimensions, material, and closure style.
Bulk orders are common, especially for companies that ship printed materials regularly. Lead times depend on the quantity and level of customization required. Mailer Boxes Co provides custom mailer tubes based on these specifications, allowing businesses to choose sizes and configurations that match their shipping needs.
