Custom Varsity Jackets

Custom Varsity Jackets

From $30.38 per piece · bulk price

Custom varsity letterman jackets with wool bodies, leather or vinyl sleeves and chenille patches in your colors, from 20 pieces.

Made to order

Get your free mock-up & quote

Choose your options and quantity. We reply within 24 hours with a mock-up and price. No commitment.

1Sleeves
2Body
3Color
4Patch placement · pick one or more
5Decoration · pick one or more
6Extras · pick one or more

7Quantity & your details

Minimum 20 pieces per style · sizes can be mixed
Add more details (optional)
Need a sample first?
Reply within 24 hours Free design help No commitment
Or order online at a fixed pricePriced per piece, minimum 20 from $30.38per piece
QuantityPrice per piece
2050100250+
Prices per piece. One design in one position: screen print, DTF or embroidery.Need something different? ↑
Must add up to your quantity.
20 pieces at $40.50 each
$810.00
Free mock-upFree US shipping12–14 business days

More than 250, extra positions or special finishes: prices drop further through the quote form.

Custom Varsity Jackets

The varsity jacket is a classic of team and campus style, now a favorite for streetwear brands, clubs and companies. We make custom varsity jackets from 20 pieces per style, sizes mixed, with wool bodies, leather or faux-leather sleeves and chenille patches.

Every jacket is made to your colors, letters and patch layout.

Construction

  • Body: wool or wool blend; cotton or polyester alternatives.
  • Sleeves: genuine or faux leather, or matching wool.
  • Trims: striped ribbed collar, cuffs and hem.
  • Lining: quilted, satin or printed, with an inside pocket.

Decoration

Chenille letters and patches are the signature varsity detail, combined with embroidered names, numbers and sleeve graphics. Back arch lettering and printed linings are popular for brands.

Related Styles

See bomber jackets and leather jackets, or pair with crewneck sweatshirts for a campus collection.

Who Orders Custom Varsity Jackets

Streetwear and heritage brands, universities and alumni groups, schools and sports clubs, and companies wanting a standout award or anniversary jacket.

Fit and Quality

Varsity jackets usually have a boxy, slightly cropped fit with ribbed trims. We use dense wool bodies and soft leather or faux-leather sleeves, add quilted linings for warmth and sew chenille patches by hand. Ask for a sample to check colors and patch placement before bulk production.

Questions Customers Ask

Real or faux leather sleeves?

Both are available. Faux leather is lighter and lower cost.

Can you add names and numbers?

Yes. Each jacket can be personalized.

Do you make chenille patches?

Yes. Chenille letters and patches are made to your design.

How Ordering Works

Tell us the style, fabric, colors, decoration and quantity on the quote form. Our minimum for varsity jackets is 20 pieces per style, with sizes mixed. We reply with a free mock-up and your price, and once you approve the mock-up we cut, sew and decorate your order, sending a progress update every week. Ask for a sample first if you want to check fit and fabric before bulk production.

Browse more outerwear, the full custom apparel range, or use the apparel quote form for multi-style orders.

Retail-Ready Finishing

Finish the order like a retail brand: add woven neck labels, printed hang tags and poly bags, then ship everything in custom branded mailer boxes printed to match. As a packaging company first, we handle the clothing and the box in one order, with one proof and one delivery.

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Frequently asked questions

Do you use real leather?

Both genuine and vegan leather sleeves are available.

Can each jacket have a different name?

Yes, personalized names or numbers can be added per jacket.

At a glance

Custom Varsity Jackets specifications

Everything can be adjusted to your design. Not sure what to choose? Pick “Not sure” on the form and we will advise.

BodyMelton wool or cotton twill
SleevesGenuine leather, vegan leather or wool
TrimsStriped knit rib, custom snaps
DecorationChenille and embroidered patches
Minimum order20 pieces per style
Production12–14 business days after mock-up approval
CategoryOuterwear

Size guide

Body measurements in inches. Sizes can be mixed within a style; custom size charts welcome.

SizeXSSMLXL2XL
Chest (in)31–3434–3738–4142–4546–4950–53
Body length (in)262728293031
Only at Mailer Boxes Co.

Pack it in boxes that match

We are a packaging company first. Add printed mailer boxes, tissue and stickers to the same order: one proof, one delivery, ready to ship to customers, staff or influencers.

See custom mailer boxes
  1. Send your briefPick your options and quantity.
  2. Free mock-upSee your design on the garment first.
  3. We make itCut, sewn and decorated, with weekly updates.
  4. DeliveredFree shipping across the US.
Free Quote Call